Why Manufacturing Is Not Returning To The U.S.

Beginning in 2006, many of the major manufacturers in the U.S. decided that labor costs were too high here and that competing with overseas companies required a different strategy. The companies shipped both their R&D and Manufacturing operations overseas. Mostly to China and Indonesia. Some had offices in those area but those were absorbed by the other countries. This also included the tech industries who required employees with specialized skill sets and allowed did design the products here but had them made in China.

With the advent of Amazon on the scene, the American public began purchasing items based on cost not on where it was made. Today China makes over 65 % of the products we use in the US and some are now made in Vietnam, Cambodia, India, Ireland and Mexico. In addition, the vast majority of high end electronics now also come from Japan and South Korea. You can’t purchase a TV made in the U.S.

Manufacturing is a very difficult and expensive process and building new plants requires a few years of investment with little profit. So, while many people believe that the new tariffs will change that equation, they are not dealing in reality. Also, any new manufacturing  visa-vie Tesla, will be done using the robots now being produced in the U.S and overseas. People are too expensive and we no longer have the skilled technical labor to create this companies. Even Apple has admitted that the labor costs in China are no longer cheaper but the highly technical manufacturing processes they now have in place are far superior to what we have in the U.S.

Pure Air Systems, Inc., a U.S. based operation makes some of the most sophisticate HEPA based, fan-powered, digitally controlled air filtration systems on the market and is now only one of three companies in the world that still make that type of product. PAS has had to purchase some of their components from overseas operation because they are no longer made here but continues to use as much U.S. made components as possible for their product line.

For more information on their complete product line please go to our website at: http://www.pureairsystems.com   or call us on our toll-free number at: 800-869-8025.

HEPA air filter/filtration systems & air filtering devices
Multi Use Systems

 

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New Import Tariffs To Change The Playing Field

The new import tariffs against China and other countries will make component parts and about 80% of what we purchase, more expensive. There is little truth in the fact that many of the companies that are overseas will now return to U.S. shores. Unfortunately, all the companies overseas are either owned and operated locally or are part of an international partner. For all intents and purposes, the U.S. has pretty much given up on building new manufacturing plants as most larger corporations would rather design products here and have them made somewh   ere else. Or if they are going to manufacture in the U.S. they will be using Robotics and few people. 

Intel, one of the largest and most profitable companies in the world, just stopped production of two huge Chip Manufacturing plants in Ohio because of slower chip demand and the fact they have lost over $186 Billion in their stock. They hired a new CEO and put the plants on hold until 2030. Making anything is very difficult, especially high end tech products. Apple designs their iPhones, etc, but they are all manufactured overseas. 

Pure Air Systems, Inc., an Indiana based corporation, has been manufacturing high end, fan-powered, HEPA based commercial grade systems since 1985. While some of its components are now manufactured overseas, 80% of the systems are made from American made components. And now, after 40 years. Pure Air Systems, is one of only 3 companies in the world that make this type of high end product. It is very difficult to compete in the world market when you are constantly searching for suppliers that can meet your demands at a price that allows you to make a profit. 

For more information on our product line please go to our website at: http:/www.pureairsystems.com  or call us anytime on our toll-free number at:  800-869-8025.air filter applications collage

 

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Pure Air Systems Moves Into It’s 40th Year Anniversary

In 1985 and idea to use commercial grade, fan-powered HEPA based air filtration systems was devised by Don Musilli. The concept of using a large HEPA system in conjunction with a standard, forced air, heating/cooling system was never tried before. Normally, contractors just installed a standard pleated air filters or in the early days they used electronic air cleaners, which never really worked that well.

When Pure Air Systems was formed it was a long work in progress and working out of a home office with one old computer and the first use of what was to become the internet as we know it now, but then it was primarily only a landing page and you either used AOL.com or Yahoo.com. Both start-ups. Years later as PAS grew we formed our own URl and found that the use of the World Wide Web had become a very important part of our marketing program which provided almost 60% of our sales leads. 

10 years later after working out of our home and garage we finally had enough money to purchase some land and build a 9,000 square foot building and starting designing different sized units and our sales started to really grow as we added some systems that were four times the size and power of our original 600H unit. By 1999 we started to use the new GE ECM variable speed drive motors that were capable of running at any speed and could be used anywhere in the world. 

By the early 2000’s we had developed 7 different systems that could be used either as stand-alone units or attached to an existing HVAC system and for almost any commercial, industrial, consumer or institutional application. We had to develop a new way to package the units as we had decided to divide each unit into two sections. One housed the blower/Motor and controls and the other half had the three filters. A polyester ring panel prefilter, a carbon media filter and a true commercial grade, certified HEPA filter. We could also use higher grade SULPA  filters for certain applications.

In 2006 Pure Air Systems was sold to Dave Hearns who continues to provide the same high quality systems that now incorporate programmable ECM motors with customer options to change the system air flow and time to run on the fly. 

For more information please go to our website at:  http://www.pureairsystems.com

The Original 600H HEPA air filtration unit.

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Using True HEPA Filters For Residential Applications

The use of portable HEPA filter systems in homes has been a common process for many people with airborne allergies. However, most of the portable HEPA units use a very minimally effective filter media which is more like a high end furnace filter than a true HEPA filter.

True HEPA filters are very dense and have a high resistance thus needing a fairly powerful blower/motor assembly to pull the air through them. 90%  of all the portable HEPA filters or Air Purifiers on the market use small fans with very small blowers and usually cost between $35.00 to $90.00. In reality, a portable HEPA unit with a True HEPA filter should cost around $300.00 to $500.00. These units use more power but also move more air and are much more effective at removing small, sub-micron particles than the less expensive units.

It is also important to make sure the unit says it is using a True HEPA filter. HEPA filters cost between $90.00 and $150.00 each, so any air purifier under $200.00 is probably no using HEPA filter media. If your situation requires the removal of fine airborne allergens, then you really need to purchase the high end HEPA systems.

Pure Air Systems has been making HEPA based air filtration systems since 1985. You can get more information on their website at:  http://www.pureairsystems.com    or call them on their toll-free number at;  800-869-8025.

Pure Air Filtration Product Grouping
HEPA Systems For Every Application

 

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Innovation Is The Path To A Better Economy

As the world continues to adjust to the changing economy, one thing is certain, the companies and countries with the most innovative technologies will have stronger economies, better job opportunities and better way of life. If you look at the new wave of AI, Robotic, LLM and Additive manufacturing processes you are looking at the beginning of a new technology revolution that will help create new businesses and business opportunities for people around the world.

It is interesting that innovation research is being done in many countries around the world and the U.S. is trying to stay in the hunt. New technologies usually come from a younger generation of entrepreneurs and youth oriented business models. Almost all of the older technology that the senior generation is familiar with is going through major changes or is being discarded for the more innovative processes. In addition, the Stock Market is finds many of these innovative companies and start-ups to be more attractive for their investors than some of the old line companies that are in the twilight of their business innovation cycle.

Many of the older generation is seeing their old ways of doing everything being changed or eliminated, much to their chagrin. While the younger generation is adapting to new technology at a blazing speed, many of the senior population is still having challenges using the new cell phones and computers. It is truly a sign of the times.

Pure Air Systems has been making high end, commercial grade HEPA based air filtration systems since 1985 and is now one of only three companies in the world still making this type of metal framed, fan-powered HEPA filtration systems for the international market. For more information on the complete line of products please go to our website at:   htttp://www.pureairsystems.com    or call us on our toll free number at: 800-869-8025.

Pure Air Filtration Product Grouping
HEPA Systems For Every Application

 

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The Challenges of Manufacturing In The USA

The vast majority of Americans are aware that much of the products they use are made in other countries other than the US. Mostly believing it to be China. While 63% of all products in the world are made in China, other countries including Indonesia, Vietnam, Cambodia and Thailand also produce a lot of products sold here in the US. The biggest reason…the cost of labor, laws and rules.

It is now very expensive to manufacture products here in the US due to a number of reasons. First and foremost, is the cost of labor. The lack of cheap labor and the advent of the tech market have driven prices skyward. In truth, it is no longer possible to find any type of labor for the minimum wages now supported by the US. $20.00 an hour for working at McDonalds is now the norm. In manufacturing it is even more challenging as many of the young people have stayed away from any type of manufacturing job or job training and opted to be on their own or work from home for higher wages in the tech world.

And, all of the experienced individuals that worked in manufacturing have died or retired and most of them have not be replaced. For every 7 trained, skilled labor individual who retires, only one individual takes their place. In addition, there are very few, if any, new manufacturing plants being built in the US and those that are being built are primarily microchip manufacturing plants.

If you ask 100 people if they are involved in the development or process of putting a manufacturing plant in place, 99.5 people will tell you no. All the manufacturing and much of the R&D is being done overseas. This is the current future of the US as it moves into a more Technology driven economy. 

Pure Air Systems began manufacturing high end, commercial grade, fan-powered HEPA based air filtration systems in 1985. Today, that company is 39 years old and one of only 3 plants in the world making these types of industrial grade HEPA systems. For more information on the complete line of HEPA and Carbon based filtration systems please go to our website at:  http://www.pureairsystems.com    or call us on our toll-free number at:  800-869-8025.

Complete line of HEPA based filtration systems.
Size for any application.

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China Produces 63% of All The World’s Goods

Made in China rhetoric is a constant discussion point on every social media platform, podcast and political talk show and newspaper in the US. What is interesting, is the fact that even though we know this is the case, we continue to buy products made in China and on the opposite side not doing anything in the US. to change that fact. Yes, there are some products assembled here in the US and some major military and government contracts require made in the US for their purchases, but for the most part almost everything we use on a daily basis has some or all of its components fabricated in China.

The issues between China and the US are food for fodder during this next Presidential Election cycle. One has the idea that there will be some significant changes in our economic relationship, but most people believe this is just talk as the US really has no leverage in the manufacturing wars. We are not seriously looking at providing any funding, public or private, to build manufacturing plants here in the US. The only new plants being built at the Chip Manufacturing Plants in Ohio, and those are for the automotive and tech sectors. 

Most new start ups are moving in the direction of AM, AI, UI. UX and Robotics. There is little money in making toasters, blenders and clothing, etc. It takes a lot of space to produce high volume parts and products and the initial capital outlay has a long term payback. Not something today’s investors are interested in. 

Pure Air Systems uses high end components and metal housings for their product line. All of their components are made in the US with the exception of the variable speed drive motors. So, in essence, about 70% of the parts in the systems are made in the USA. Many of our suppliers are looking to purchase from overseas operations as the cost of labor continues to rise in the US>

:For more information on our complete product line please go to our website at:  http://www.pureairsystems.com   or call us on our tool-free number: 800-869-8025.

Model 2000 HS with HEPA and Carbon

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The Changing America

The WW II generation is almost gone from this planet and the Vietnam era baby boomers are now retiring. The WW II generation was mostly responsible for the age of manufacturing in the US and the baby boomers brought the age of technology to the world. For the most part, manufacturing has been transferred to other countries and technology in all its forms is now the booming industry in America. Throw in the new age of AI and you begin to see an emergence of the new America. 

With the ability for many young people to make a living using digital technology, whether from an office of their home, there is little incentive to get into the trades or any type of manual labor, including the service sector. As a result, you are seeing a major shift from the older, more traditional work for a company for 40 years to work for 20 companies for 40 years, including working for themselves.

This shift is creating employment challenges for retail, the service sector and the trades. It is, in fact, the reason you are seeing so many restaurants go out of business and many retail store chains are either consolidating or shutting down, to the chagrin of the older generation. This transition has not yet hit its stride. By 2030, the industrial revolution as we know it will be replaced by Robotics, AI, Additive Manufacturing, working from home and a shift to fewer or no children in marriages. 

Pure Air Systems was founded in 1985 and is now one of three companies in the world that produces high end, commercial grade, fan powered HEPA based filtration systems. Initially, the first systems used the older, induction motors and then progressed to the Variable speed drive motors and now the new programmable VS motors. The use of analog controls have been replaced with digital controllers producing systems that can be matted to computer controlled operations.

For more information on the complete line of HEPA and Carbon based air filtration systems, please go to our website at:  http://www.pureairsystems.com    or call us on our toll free number at; 800-869-8025.

600 HS PLUS Plus Diagram - Components with Descriptions
600 HS PLUS – Split Housing Design

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The High Cost of Better Components

Everyone is seeing higher costs for most manufactured products from cars down to folding tables. There are a number of reasons for this major increase. First, labor costs have gone up, and even though many companies are now using robots and advanced machinery, labor has increased by 10% to 20% in many operations. Secondly, getting parts from other sources has become more expensive due to two major changes, an increase is shipping costs and higher materials cost on the end of the manufacturer. 

Lack of manufacturing in the US has also created higher costs due to limited competition. In many instances, identical parts that were made by 10 to 30 different companies are now only made in 1 to 4 companies and they are suffering from lack of experienced labor. With fewer young people going into any form of manufacturing the supply of all types of parts will be limited to the overseas manufacturers and they can charge whatever the market will bare.

Pure Air Systems has been manufacturing commercial grade, fan-powered HEPA and Carbon base air filtration systems since 1985. These metal framed units incorporate large blowers, variable speed motors and high end HEPA filters. Like other manufacturers here in the US, the prices of all the components that make up the Hepa Shield systems have increased dramatically since the inception of the company. It has been, however, Pure Air Systems goal to continue to provide quality components and maintain their reputation for performance even if they have to raise prices to cover the increased costs. 

For more information on the complete line of HEPA and Carbon based air filtration systems please go to our website at: http://www.pureairsystems.com   or call us on our toll-free number at:  800-869-8025.

600HS/600HS Plus Series H14 HEPA Filter
600HS/600HS Plus Series H14 HEPA Filter

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Using AI To Improve Design Efficiency

Artificial Intelligence is now mainstream and the use of this technology has reached global proportions. Companies, research centers, Universities, military establishments, social media operations, financial institutions, etc, have all incorporated various versions of AI into their day-to-day operations. And, they are all seeing the benefits in the use of AI. In fact, most companies are new facing an up-hill battle in the area of advanced technologies if they have not incorporated AI into their mainstream operations.

Companies such as Tesla, SpaceX, Boeing, NASA, Airbus, GM, Ford and other major manufacturers are seeing huge benefits in equipment design and enhanced processes never before achieved using the old add-on technology process. The quantum leaps in Bio Chemical science are a result of using AI which have now altered the way certain drugs are now being modified for use in more applications with better results.

The Chinese have been using this technology to try to compete with SpaceX to offer reusable rockets for less expensive launches of their satellites. The European countries are now using AI in almost every aspect of their business economy and especially with their continued efforts in the reduction of green house gases.

Pure Air Systems offers a complete line of HEPA and Carbon based fan-powered, air filtration systems for the commercial, industrial, institutional and medical markets. Our website is: http://www.pureairsystems.com  or you can call us on our toll-free number at:  800-869-8025.

600 HS PLUS Plus Diagram - Components with Descriptions
600 HS PLUS – Split Housing Design

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