Pure Air Systems Moves Into It’s 40th Year Anniversary

In 1985 and idea to use commercial grade, fan-powered HEPA based air filtration systems was devised by Don Musilli. The concept of using a large HEPA system in conjunction with a standard, forced air, heating/cooling system was never tried before. Normally, contractors just installed a standard pleated air filters or in the early days they used electronic air cleaners, which never really worked that well.

When Pure Air Systems was formed it was a long work in progress and working out of a home office with one old computer and the first use of what was to become the internet as we know it now, but then it was primarily only a landing page and you either used AOL.com or Yahoo.com. Both start-ups. Years later as PAS grew we formed our own URl and found that the use of the World Wide Web had become a very important part of our marketing program which provided almost 60% of our sales leads. 

10 years later after working out of our home and garage we finally had enough money to purchase some land and build a 9,000 square foot building and starting designing different sized units and our sales started to really grow as we added some systems that were four times the size and power of our original 600H unit. By 1999 we started to use the new GE ECM variable speed drive motors that were capable of running at any speed and could be used anywhere in the world. 

By the early 2000’s we had developed 7 different systems that could be used either as stand-alone units or attached to an existing HVAC system and for almost any commercial, industrial, consumer or institutional application. We had to develop a new way to package the units as we had decided to divide each unit into two sections. One housed the blower/Motor and controls and the other half had the three filters. A polyester ring panel prefilter, a carbon media filter and a true commercial grade, certified HEPA filter. We could also use higher grade SULPA  filters for certain applications.

In 2006 Pure Air Systems was sold to Dave Hearns who continues to provide the same high quality systems that now incorporate programmable ECM motors with customer options to change the system air flow and time to run on the fly. 

For more information please go to our website at:  http://www.pureairsystems.com

The Original 600H HEPA air filtration unit.

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Making It In America

Searching for that special tool or clothing article on Amazon you will find hundreds of options with tools and clothes of many styles, materials and designs. One would think that with all those choices that some of those items would be made right here in the USA. While many items do not indicate their country of origin, when your Amazon package is delivered and the product is removed, 99% of the time made in China or some other foreign country is stamped on the label or item itself.

With the exception of most medical equipment, some machinery, autos and airplanes, the majority of everything else we use in our daily lives is made outside the US or with some components from outside the U.S. It has become more expensive and more challenging to compete with products from other countries as they have greatly improved their technologies or developed something we never made in the US. OLED TV’s are an example. All of this technology was developed in South Korea.

The US has lost most of its’ experienced automotive, aerospace and scientists to old age and retirement. The newer generations are much more into the digital markets such as AI, AR and VR headsets, cell phones, computers for gaming, specialized sports equipment and some new automotive technologies.

Pure Air Systems, was started in 1985 selling modified HEPA based air filtration systems for the residential market and over the past 39 years is had added 7 new systems to its line of high end fan powered air filtration systems with 90% of the components being made in the US. Their systems are now sold all over the world and they are one of only 3 companies in the world that currently manufacture these types of systems.

For more information on the complete line of HEPA and Carbon based air filtration systems please go to our website at:  http://www.pureairsystems.com   or call us on our toll-free number at: 800-869-8025.

Interior view of 2000. HS HEPA unit

 

 

 

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Using True HEPA Filters For Residential Applications

The use of portable HEPA filter systems in homes has been a common process for many people with airborne allergies. However, most of the portable HEPA units use a very minimally effective filter media which is more like a high end furnace filter than a true HEPA filter.

True HEPA filters are very dense and have a high resistance thus needing a fairly powerful blower/motor assembly to pull the air through them. 90%  of all the portable HEPA filters or Air Purifiers on the market use small fans with very small blowers and usually cost between $35.00 to $90.00. In reality, a portable HEPA unit with a True HEPA filter should cost around $300.00 to $500.00. These units use more power but also move more air and are much more effective at removing small, sub-micron particles than the less expensive units.

It is also important to make sure the unit says it is using a True HEPA filter. HEPA filters cost between $90.00 and $150.00 each, so any air purifier under $200.00 is probably no using HEPA filter media. If your situation requires the removal of fine airborne allergens, then you really need to purchase the high end HEPA systems.

Pure Air Systems has been making HEPA based air filtration systems since 1985. You can get more information on their website at:  http://www.pureairsystems.com    or call them on their toll-free number at;  800-869-8025.

Pure Air Filtration Product Grouping
HEPA Systems For Every Application

 

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The Challenges of Manufacturing In The USA

The vast majority of Americans are aware that much of the products they use are made in other countries other than the US. Mostly believing it to be China. While 63% of all products in the world are made in China, other countries including Indonesia, Vietnam, Cambodia and Thailand also produce a lot of products sold here in the US. The biggest reason…the cost of labor, laws and rules.

It is now very expensive to manufacture products here in the US due to a number of reasons. First and foremost, is the cost of labor. The lack of cheap labor and the advent of the tech market have driven prices skyward. In truth, it is no longer possible to find any type of labor for the minimum wages now supported by the US. $20.00 an hour for working at McDonalds is now the norm. In manufacturing it is even more challenging as many of the young people have stayed away from any type of manufacturing job or job training and opted to be on their own or work from home for higher wages in the tech world.

And, all of the experienced individuals that worked in manufacturing have died or retired and most of them have not be replaced. For every 7 trained, skilled labor individual who retires, only one individual takes their place. In addition, there are very few, if any, new manufacturing plants being built in the US and those that are being built are primarily microchip manufacturing plants.

If you ask 100 people if they are involved in the development or process of putting a manufacturing plant in place, 99.5 people will tell you no. All the manufacturing and much of the R&D is being done overseas. This is the current future of the US as it moves into a more Technology driven economy. 

Pure Air Systems began manufacturing high end, commercial grade, fan-powered HEPA based air filtration systems in 1985. Today, that company is 39 years old and one of only 3 plants in the world making these types of industrial grade HEPA systems. For more information on the complete line of HEPA and Carbon based filtration systems please go to our website at:  http://www.pureairsystems.com    or call us on our toll-free number at:  800-869-8025.

Complete line of HEPA based filtration systems.
Size for any application.

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Filtered Air Makes for Better Manufacturing

Manufacturing in many cases requires large pieces of equipment that may generate large amounts of particulate during their operation. This is especially true for milling, grinding and cutting machinery. While many of these systems may have some general duty dust collection equipment, fine, airborne particulate may float in the air and land on the various parts and other equipment located in the manufacturing operation.

Fine metal, plastic or wood particles that are sub-micron in size ( not visible to the naked eye ) can get inside areas of a part like threads, gasketed connections, glass layers or liquid containers prior to being filled. Over time these particles will affect the quality and potential performance of the part or parts that are being manufactured.

Pure Air Systems, a manufacturer of commercial grade HEPA based air filtration systems, has been installing their fan powered multi-stage equipment in commercial and institutional facilities since 1985. These fan powered units can be used in either as stand-alone units or configured to attach to existing HVAC units. 

The PAS systems can move up to 2,000 CFM and can be ducted to a hood that is located either over the manufacturing process or using close capture hooding for best reduction/removal of the small sub-micron airborne particulate. Over the past 37 years PAS has installed many of these systems in similar applications with the end result being a greater production rate with fewer rejects and part returns.

For more information on the complete line of HEPA and Carbon based air filters please go to our website at: http://www.pureairsystems.com   or call us on our toll-free number at: 800-869-8025.

Multi Configuration HEPA Systems

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Designing Your House With Air Filtration In Mind

People that are either building their first home or third home are always concerned with the interior room sizes, placement of rooms, wall treatments and appliances needed to make their home comfortable and livable. Unless they have had heating or cooling issues with an existing home, people rely on their contractor to put in the adequate cooling and heating systems and seldom think about the air filters or air filtration systems installed in a new home.

Most new homes are much tighter ( in regards to air leakage ) and a positive pressure door test is usually done to ensure that when the HVAC system is operational the home is slightly positive. Meaning air is being pushed out rather than being sucked in. Air filters are normally placed in the air returns that are normally located in most rooms, except the bathrooms. These general duty pleated filters are designed to keep most large airborne dust from entering the HVAC system and have very little resistance so they don’t put a strain on the main blower/motor assembly of the air handler. 

Since the air handlers are designed for the general duty air filters, placing a more restrictive, yet more effective air filter media, in the returns will reduce the fan power and pull less air through your HVAC system that could significantly affect the performance of your HVAC system. Therefore, you need to talk to your contractor prior to putting in your HVAC unit if you want to incorporate a more effective air filter system.

Usually the HVAC contractor will caution you about putting the more restrictive filters in your system and suggest a main air filter unit ( either electronic or media filter ) at the inlet to the air handler itself. This can be difficult and often creates installation issues and accessibility to the unit for servicing.

Pure Air Systems has been making HEPA based, fan powered air filtration systems since 1985 and has developed a method of attaching one of their HEPA Shield units in a partial by-pass installation that allows the filter to pull anywhere from 600 CFM to 2000 CFM of air through the air filter and then putting back into the HVAC unit. By pulling only a portion of the air the HEPA Shield unit can clean all the air in the house from 24 to 48 times a day depending upon the frequency of operation of the HVAC unit. And, you can still place the general duty filters in the air returns. 

For more information on the complete line of HEPA filters please go to our website at: http://www.pureairsystems.com   or call us on our toll-free number at:  800-869-8025.

Typical Air Flow Diagram
Partial By-Pass System

 

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Pure Air Systems Still Use All Metal Housings

Pure Air Systems began its journey in 1985 producing one of the first true, commercial grade, fan powered air filtration system that could be used in either commercial or residential applications. These units were made from 20 gauge mild steel that is powder coated for a durable, long-lasting finish. 

Today, the line up of 7 different systems made in variations in both size and air flow design are still made from the same high-grade 20 gauge powder coated steel housings now using the latest iteration of the variable speed drive motors that are digitally controlled. The HEPA filters are all 99.99% efficient at .3 microns and larger and the prefilters and carbon filters come standard with each unit. 

The HEPA Shield systems come in air flow ranges from a low of 50 CFM from our portable unit up to 2,000 CFM on our largest model 2000HS unit. These systems can also be modified to be attached to an existing HVAC duct work system or as stand-alone units. 

Pure Air Systems are all made here in the USA with most of the components manufactured in the US. Some of the original units are still in operation and the average longevity of any of the systems is better than 15 years. Making the PAS units one of the best economical purchases for any air filtration system on the market today.

For more information on the complete line of HEPA and Carbon air filtrations please go to our website at: http://www.pureairsystems.com  or call us on our toll-free number at: 800-869-8025.

Typical Air Flow Diagram
Partial By-Pass System

 

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AI, Becoming The Next Great Employee

I have been playing around with the new Google AI app, Bard. It is fast, and easy to use. Further more, it will create anything you ask it to create. The more and better the prompt information you input, the better the end result. I have already used it to write some simple contracts. 

In the field of engineering, AI apps are helping entrepreneurs and manufacturing and design companies to both enhance existing designs and fabrication techniques but also developing whole new concepts is product development. And while there are skeptics out there who believe AI is the end of the world as we know it, this technology is growing so fast that in another 3 months it will become ubiquitous in the field of writing and creating everything.

ChatGPT and other AI apps are gaining popularity and there are now more than 15 of these apps out in the market place. Yes, students are using it to write term papers and do math problems, and this can be an issue down the road, but it also ushers in a new way to increase the speed of creating everything and with fewer employees. This concept has not been lost on major corporations who are already looking for individuals with some experience with these new computer models.

Pure Air Systems has been manufacturing commercial grade HEPA based, fan-powered air filtration systems since 1985 and will begin to utilize this new technology for enhancing its product line as well as writing some of its marketing materials.

For more information on our complete product line please go to our website,  http://www.pureairsystems.com  or call us on our toll free number at: 800-869-8025.

600 HS PLUS Plus Diagram - Components with Descriptions
600 HS PLUS – Split Housing Design

 

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Commercial HEPA Air Filtration Systems

Started in 1985, Pure Air Systems has been making commercial grade, fan-powered, true HEPA air filtration systems for over 38 years. The same high quality metal fabricated housings used then are still used today. High quality ECM motors and metal framed HEPA filters along with carbon media and ring panel prefilters are all part of the various systems offered by Pure Air Systems.

PAS makes units a number of systems ranging in air flow from 50 CFM up to 2000 CFM. These units are configured so they can be mounted either as stand-alone units or as part of an existing, ducted HVAC system. The powder coated painted 16 gauge steel housings can be mounted in side or outdoors depending upon the application.

The ECM motors provide for variable speed control using digital controllers or run by a computer system. In addition, they can be used in a a120 volt 60Hz electrical system or 240 volt 50 Hz system. This means they can be use in any location around the world.

HEPA filters are the best method of removing over 99.9995% of all particles 0.3 microns in size and larger and approach 99.99% for particles as small as 0.12 microns. They are used in all hospital and medical facilities and in commercial, military and residential markets.

For more information on the complete line of HEPA and Carbon filtration systems available from PAS, please go to our website at:  http://www.pureairsystems.com    or call us on our toll free number at;  800-869-8025.

600 HS PLUS Plus Diagram - Components with Descriptions
600 HS PLUS – Split Housing Design

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US Designed – US Made – Pure Air Systems

Almost 80% of the products purchased on-line from Amazon, Walmart, Ebay and other web based stores, are manufactured in other countries. The majority being made in China. However, many of these products, including Apple iphones, etc, say they are designed in the US but made overseas.

Pure Air Systems has been designing and manufacturing their fan powered, commercial grade, HEPA air filtration systems since 1985. While some of the motors are now made overseas, over 90% of the components that make up the filtration system are made in the USA. These units have shown to be some of the best on the market and many of these systems are still in operation after over 20 years of service.

It is more expensive to purchase components and parts made in the USA and often times a wider selection of component and part types are available from outside the US. Manufacturing is a very challenging process and requires a lot of up front capital to obtain the machinery and skilled labor to make almost anything.

Pure Air Systems continues to look to the US companies to make any new components or parts that are needed for the existing and newly designed units. While these may be more expensive it is important to continue to use parts made in the US to keep these manufacturing operations viable. 

For more information on the complete line of HEPA and Carbon based air filtration systems please go to our website at:  http://www.pureairsystems.com  or call us on our toll-free number at: 800-869-8025.

Pure Air Filtration Product Grouping
HEPA Systems For Every Application

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