The Challenges of Manufacturing In The USA

The vast majority of Americans are aware that much of the products they use are made in other countries other than the US. Mostly believing it to be China. While 63% of all products in the world are made in China, other countries including Indonesia, Vietnam, Cambodia and Thailand also produce a lot of products sold here in the US. The biggest reason…the cost of labor, laws and rules.

It is now very expensive to manufacture products here in the US due to a number of reasons. First and foremost, is the cost of labor. The lack of cheap labor and the advent of the tech market have driven prices skyward. In truth, it is no longer possible to find any type of labor for the minimum wages now supported by the US. $20.00 an hour for working at McDonalds is now the norm. In manufacturing it is even more challenging as many of the young people have stayed away from any type of manufacturing job or job training and opted to be on their own or work from home for higher wages in the tech world.

And, all of the experienced individuals that worked in manufacturing have died or retired and most of them have not be replaced. For every 7 trained, skilled labor individual who retires, only one individual takes their place. In addition, there are very few, if any, new manufacturing plants being built in the US and those that are being built are primarily microchip manufacturing plants.

If you ask 100 people if they are involved in the development or process of putting a manufacturing plant in place, 99.5 people will tell you no. All the manufacturing and much of the R&D is being done overseas. This is the current future of the US as it moves into a more Technology driven economy. 

Pure Air Systems began manufacturing high end, commercial grade, fan-powered HEPA based air filtration systems in 1985. Today, that company is 39 years old and one of only 3 plants in the world making these types of industrial grade HEPA systems. For more information on the complete line of HEPA and Carbon based filtration systems please go to our website at:  http://www.pureairsystems.com    or call us on our toll-free number at:  800-869-8025.

Complete line of HEPA based filtration systems.
Size for any application.

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China Produces 63% of All The World’s Goods

Made in China rhetoric is a constant discussion point on every social media platform, podcast and political talk show and newspaper in the US. What is interesting, is the fact that even though we know this is the case, we continue to buy products made in China and on the opposite side not doing anything in the US. to change that fact. Yes, there are some products assembled here in the US and some major military and government contracts require made in the US for their purchases, but for the most part almost everything we use on a daily basis has some or all of its components fabricated in China.

The issues between China and the US are food for fodder during this next Presidential Election cycle. One has the idea that there will be some significant changes in our economic relationship, but most people believe this is just talk as the US really has no leverage in the manufacturing wars. We are not seriously looking at providing any funding, public or private, to build manufacturing plants here in the US. The only new plants being built at the Chip Manufacturing Plants in Ohio, and those are for the automotive and tech sectors. 

Most new start ups are moving in the direction of AM, AI, UI. UX and Robotics. There is little money in making toasters, blenders and clothing, etc. It takes a lot of space to produce high volume parts and products and the initial capital outlay has a long term payback. Not something today’s investors are interested in. 

Pure Air Systems uses high end components and metal housings for their product line. All of their components are made in the US with the exception of the variable speed drive motors. So, in essence, about 70% of the parts in the systems are made in the USA. Many of our suppliers are looking to purchase from overseas operations as the cost of labor continues to rise in the US>

:For more information on our complete product line please go to our website at:  http://www.pureairsystems.com   or call us on our tool-free number: 800-869-8025.

Model 2000 HS with HEPA and Carbon

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Meeting The Unbelievable Expectations of Customers

Have a customer who thinks they know more about your product than you do and can site facts from 20 years ago to prove it? And, they want answers to un-answerable questions? Welcome to the new world of main street business. Yes, customers can be down right nasty and intractable and it is getting worse. This is not always the case, but if you are dealing with a more senior individual there is a better chance of having a major discord with this individual.

One of the reasons for this challenge is the fact that many people now have to either converse with a Bot on their computer or talk to an individual thousands of miles away with a foreign accent that they can’t understand.

Go back 30 years and customer service was the epitome of many companies and they touted their ability to deal with your issues like you were part of their family. And, many companies were family owned and operated or the corporations actually had compassion for their customers. Money was not the only object. Repeat business was king.

Today, you need to have a phone, computer or tablet to order, track, pay for and return any item or service. In many cases major transactions can take place  like selling or buying cars, homes, boats, etc. without ever talking to a human being. Airline reservations are done on-line as is booking hotels, buying groceries and getting your plumbing fixed. If you throw in the use of AI, there are operations where you are having a conversation with a computer generated program that is as effective as using a human being. 

Pure Air Systems got its start in 1985 with the old fashioned process of going door to door and making products that worked extremely well. Every aspect of the selling process as face to face and person to person on the phone. ( corded version) If you needed a replacement part we had it in stock and it was sent out the next day and a follow up call was made to make sure the customer was satisfied with the replacement. Extended conversations with customers on how to set up or operate the equipment were common place. There were no bar codes or QR codes to use to access a website. 

Today, Pure Air Systems relies heavily on its website to promote and educate potential customers as well as offer detailed descriptions of their line of HEPA based air filtration systems. Customer service is still done verbally via phone of email and the products are still made with the best performing parts available on the market. 

For more information on the complete line of HEPA and Carbon based air filtrations please go to our website at: http://www.pureairsystems.com   or call us on our toll free number at : 800-869-8025.air filter applications collage

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The Changing America

The WW II generation is almost gone from this planet and the Vietnam era baby boomers are now retiring. The WW II generation was mostly responsible for the age of manufacturing in the US and the baby boomers brought the age of technology to the world. For the most part, manufacturing has been transferred to other countries and technology in all its forms is now the booming industry in America. Throw in the new age of AI and you begin to see an emergence of the new America. 

With the ability for many young people to make a living using digital technology, whether from an office of their home, there is little incentive to get into the trades or any type of manual labor, including the service sector. As a result, you are seeing a major shift from the older, more traditional work for a company for 40 years to work for 20 companies for 40 years, including working for themselves.

This shift is creating employment challenges for retail, the service sector and the trades. It is, in fact, the reason you are seeing so many restaurants go out of business and many retail store chains are either consolidating or shutting down, to the chagrin of the older generation. This transition has not yet hit its stride. By 2030, the industrial revolution as we know it will be replaced by Robotics, AI, Additive Manufacturing, working from home and a shift to fewer or no children in marriages. 

Pure Air Systems was founded in 1985 and is now one of three companies in the world that produces high end, commercial grade, fan powered HEPA based filtration systems. Initially, the first systems used the older, induction motors and then progressed to the Variable speed drive motors and now the new programmable VS motors. The use of analog controls have been replaced with digital controllers producing systems that can be matted to computer controlled operations.

For more information on the complete line of HEPA and Carbon based air filtration systems, please go to our website at:  http://www.pureairsystems.com    or call us on our toll free number at; 800-869-8025.

600 HS PLUS Plus Diagram - Components with Descriptions
600 HS PLUS – Split Housing Design

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Using AI To Improve Design Efficiency

Artificial Intelligence is now mainstream and the use of this technology has reached global proportions. Companies, research centers, Universities, military establishments, social media operations, financial institutions, etc, have all incorporated various versions of AI into their day-to-day operations. And, they are all seeing the benefits in the use of AI. In fact, most companies are new facing an up-hill battle in the area of advanced technologies if they have not incorporated AI into their mainstream operations.

Companies such as Tesla, SpaceX, Boeing, NASA, Airbus, GM, Ford and other major manufacturers are seeing huge benefits in equipment design and enhanced processes never before achieved using the old add-on technology process. The quantum leaps in Bio Chemical science are a result of using AI which have now altered the way certain drugs are now being modified for use in more applications with better results.

The Chinese have been using this technology to try to compete with SpaceX to offer reusable rockets for less expensive launches of their satellites. The European countries are now using AI in almost every aspect of their business economy and especially with their continued efforts in the reduction of green house gases.

Pure Air Systems offers a complete line of HEPA and Carbon based fan-powered, air filtration systems for the commercial, industrial, institutional and medical markets. Our website is: http://www.pureairsystems.com  or you can call us on our toll-free number at:  800-869-8025.

600 HS PLUS Plus Diagram - Components with Descriptions
600 HS PLUS – Split Housing Design

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The Reason For The Decline In US Manufacturing

In 2006, almost all of the US based companies that made the majority of the components used in the line of Pure Air Systems fan powered, HEPA based air filtration systems, closed up their R&D and Manufacturing centers and moved them overseas. Many went to China. They only left the sales and management operations in the US. There are a number reasons for this departure.

China and other countries in the far east started to compete with US manufactured goods and they were less expensive and just as good as those made here. Since most of the larger manufacturing companies are publicly held their shareholders were concerned that trying to compete head-to-head on price was not feasible and they did not want to lose any of their profit margins. Secondly, it is very, very, very expensive to build and operate a manufacturing operation. It requires a lot of equipment and experienced, well-trained technicians and engineers. Over the years those people entering the engineering field of study dropped off precipitously. So they decided to minimize their losses and have their products made overseas.

Over time the public came to accept products made in China, Vietnam, Cambodia, Indonesia, etc. and the advent of Amazon changed the way everyone purchased everything without caring about the manufacturing origin. This coupled with the fact that the new generation of workers are primarily involved in the digital world and have little or no interest in working with their hands and see no future in that arena. Their future belongs to AI, Additive Manufacturing, Robotics and VR and AR technologies.

Pure Air Systems has been manufacturing commercial grade, high performance HEPA based air filtration systems since 1985 and now one of only three companies in the world that currently manufacture this type of equipment. 

For more information regarding the complete line of PAS systems please go to our website at: http://www.pureairsystems.com   or call us on our toll-free number at:  800-869-8025.

Pure Air Filtration Product Grouping
HEPA Systems For Every Application

 

 

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Pure Air Systems. Staying the course after 37 years.

In today’s global, fast-paced, ever changing business world, companies that last longer than 10 years is unusual. Typically newly formed successful companies are either acquired shortly after they become public or they merge with some similar technology firm to expand their customer base quickly.

Pure Air Systems began its journey in 1985 with one HEPA filtration system that was large and difficult to use or install. HEPA systems were just beginning to be accepted in the residential and commercial markets and the cost of making the systems was steep due to the fact that the housings had to be all metal and the HEPA filters, motors and fans were all commercial grade components that required large quantity purchases to obtain any type of cost reduction. Even at that, the first unit, Model 600H cost over $600.00 in components and another $50.00 in assembly time.

Marketing the systems was somewhat difficult in that the use of computers to promote products was somewhat limited so mail and direct marketing in the form of door-to-door selling was incorporated. It wasn’t until a year later that Pure Air Systems set up it’s first and only URL. www.pureairsystems.com . The ability to use the internet to promote the systems allowed for quick introduction of a unique and highly sought after HEPA air filtration system.

By 1992 PAS had set up a series of distributors and added two more systems to its portfolio and began to outsource its production and assembly to a company in northern Indiana. By 1995 PAS had enough business to start looking for a place of its own to produce the systems and have enough space to store all the replacement filters necessary to feed the hundreds of units now in place across the U.S. In 1998 PAS broke ground on a new 9,000 sq.ft. building. In 1999 the move into the new building allowed for more R&D which produced 4 more HEPA unit designs along with a brand new HEPA portable that was one of the best on the market. 

By 2001 PAS was selling seven different models of its fan powered, HEPA based, ECM motor driven air filtration systems. The use of the new GE ECM motors allowed for use with 120/240 50/60Hz power. Thus allowing for the use in overseas markets which expanded the companies footprint out the U.S. for the first time. 

Today, Pure Air Systems is one of only three companies in the world that make this high performance, commercial grade HEPA air filtration system. The units now range in volume from 50 CFM to 2000 CFM and use programable ECM motors with high end digital controllers.

For more information on the complete line of HEPA and Carbon based air filtration systems offered by PAS please go to our website at:  http://www.pureairsystems.com   or call us on our toll free number at: 800-869-8925,

Residential Industrial and Commercial Applications
HEPA Systems For All Applications

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Training The New Manufacturing Generation

It is no secret that the men and women under 35 are much less likely to enter the field of “making things” including the millennials and generation Z population. Unlike the WWII generation that helped build the US into one of the best manufacturing countries in the world, the new generation is all about the digital world and working from anywhere using the latest in AI and Virtual Reality technology.

There are still some manufacturing done in the US, but the vast majority of small parts, motors, appliances, etc, are now made overseas. Those remaining manufacturing companies are finding that the public school systems, community colleges and four year universities are no longer providing any type of hands-on training in the use of tools or machining equipment.

Many companies have decided to put their own training programs in place and create new manufacturing specialists organically. It seems to be the only answer to keeping their companies up to speed and competitive in a market that is constantly changing and creating new technologies. With the new generation of men and women moving faster into the digital world it is obvious the manufacturing companies in the US are going to have a more difficult time in staying relevant in their fields without some major changes in the way manufacturing is done.

Pure Air Systems manufactures a line of HEPA and Carbon based air filtration systems and as a 37 year old company they are one of only three companies in the world making their type of systems. For more information on the complete line of their air filtration units please go to their website at:  http://www.pureairsystems.com   or call them on their toll-free number at: 800-869-8025.

600HS Annotated Diagram
600HS Annotated Diagram

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Artificial Intelligence Now Ubiquitous

In less than one year, the adaption of AI is not used in almost every facet of our lives. There is no industry or service business that is not using one or more of the AI programs that are being added to and updated daily. In fact, if your business is not incorporating AI into its operational profile it will fall behind its competitors very quickly.

For many people the use of AI has created visions of a massive take-over of our lives by some super intelligent machines. ( In truth that has already started). This belief is held mostly by older Americans who have a minimal understanding of technology and the vast knowledge base held in the Cloud. Change is always difficult for some people but the younger generation adapts quickly and they are using AI almost daily.

But AI is also being used in the engineering, design and product development arenas and this is where the real advantages are taking place. The use of engineering AI programs has tripled in the last year and the benefits have been amazing. Companies now know that they can use AI programs to accelerate their prototyping and product to market development process.

Pure Air Systems opened its doors in 1985. The use of any type of digital technology was limited to crude computer systems and reams of paper tape. All of the information gathered came from human sources and books. Designing a new filtration system took months and a fair amount of trial and error. All in all, it took 8 months to a year to develop a new product or modification to an existing system.

Today, adding a new product or modification can take as little as 1 to 3 months to complete, and the information is derived from the digital world. This adaption of digital information and/or AI is a necessary part of using technology to make us more productive and better our lives. It is important to realize that everything changes and change is constant. 

For more information on our complete product line please go to our website at;  http:/www.pureairsystems.com or call us on our toll free number at:  800-869-8025.

600 HS PLUS Plus Diagram - Components with Descriptions
600 HS PLUS – Split Housing Design

 

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Airborne Viruses And Your Health

It has been repeated many times online and in articles in every type of publication that we tend to not become fearful of things we can not see. And yet, the biggest challenge we have as humans is the transmission of airborne viruses that affect everyone multiple times in their lives. From the yearly Flu bug to Covid 19 and the Common Cold, all of these airborne viruses are constantly searching for a warm host to stay alive and grow.

For many of the airborne viruses there are anti-viral shots available to either eliminate your chances of getting it or minimizing the symptoms if you do get sick. For some reason, there are a number of groups ( all non-medical ) that constantly provide warnings about the various bad side affects of getting injections for all types of viruses. This has created a huge problem for the medical industry as more people are getting sick and in many cases requires them to be hospitalized. In many cases these anti-immunization groups even target mumps, measles and now polio. 

Yes, viruses are extremely small and not visible with the naked eye, but they can be and are significantly reduced or eliminated using filters such as HEPA and SULPA filters. These filters capture airborne viruses and are used in medical facilities around the world. Some of these HEPA systems are available to homeowners and small businesses here in the U.S. Since Covid, the increase use of these type of systems in commercial and institutional environments has doubled. However, with the public continuing to deny the value of anti-virual serems, the challenge to the public will continue to grow.

Pure Air Systems manufactures a line of HEPA and Carbon based, fan powered air filtration systems. These range in capacity from 50 CFM to 2000 CFM. These all metal units utilize the latest in variable speed motor and digital controllers to meet any application. For more information please go to our website;  http://www.pureairsystems.com  or call us on our toll free number; 800-869-8025.

Residential Industrial and Commercial Applications
The world we live in.

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