Filtered Air Makes for Better Manufacturing

Manufacturing in many cases requires large pieces of equipment that may generate large amounts of particulate during their operation. This is especially true for milling, grinding and cutting machinery. While many of these systems may have some general duty dust collection equipment, fine, airborne particulate may float in the air and land on the various parts and other equipment located in the manufacturing operation.

Fine metal, plastic or wood particles that are sub-micron in size ( not visible to the naked eye ) can get inside areas of a part like threads, gasketed connections, glass layers or liquid containers prior to being filled. Over time these particles will affect the quality and potential performance of the part or parts that are being manufactured.

Pure Air Systems, a manufacturer of commercial grade HEPA based air filtration systems, has been installing their fan powered multi-stage equipment in commercial and institutional facilities since 1985. These fan powered units can be used in either as stand-alone units or configured to attach to existing HVAC units. 

The PAS systems can move up to 2,000 CFM and can be ducted to a hood that is located either over the manufacturing process or using close capture hooding for best reduction/removal of the small sub-micron airborne particulate. Over the past 37 years PAS has installed many of these systems in similar applications with the end result being a greater production rate with fewer rejects and part returns.

For more information on the complete line of HEPA and Carbon based air filters please go to our website at: http://www.pureairsystems.com   or call us on our toll-free number at: 800-869-8025.

Multi Configuration HEPA Systems

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Only 3 Companies Like This In The World

When Pure Air Systems was established in 1985, there were a number of companies selling HEPA like and HEPA type air filtration systems. Many of these were used in the Asbestos Abatement projects that were prevalent at that time. In fact, Pure Air Systems was a spin-off from HEPA unit designed for abatement but never got into production.

The model 600H unit was a unit with a prefilter, carbon media filter and true commercial grade HEPA filter with a 1/3HP GE motor and Lau Blower. It was in one large section which was subsequently broken into two sections. This was the beginning of the PAS Line of HEPA systems. 

As the popularity of the 600H unit grew, PAS introduced the new ECM motors from GE to make the HEPA system available as a stand alone unit as well as using variable speed motors that were then being introduced by all the HVAC companies.

By 1999 PAS had grown the line from one unit to seven different systems including the new portable unit. It has also moved into a new 9,000 square foot building. As of this date, 90% of the units are still built with parts made in the USA and it is now one of only 3 companies in the world that make this type of HEPA with the size and flexibility in size range and air flow control.

For more information on the complete line of HEPA and Carbon air filtration systems, please go to our website at: http://www.pureairsystems.com   or call us on our toll-free number at: 800-869-8025.air filter applications collage

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Pure Air Systems Still Use All Metal Housings

Pure Air Systems began its journey in 1985 producing one of the first true, commercial grade, fan powered air filtration system that could be used in either commercial or residential applications. These units were made from 20 gauge mild steel that is powder coated for a durable, long-lasting finish. 

Today, the line up of 7 different systems made in variations in both size and air flow design are still made from the same high-grade 20 gauge powder coated steel housings now using the latest iteration of the variable speed drive motors that are digitally controlled. The HEPA filters are all 99.99% efficient at .3 microns and larger and the prefilters and carbon filters come standard with each unit. 

The HEPA Shield systems come in air flow ranges from a low of 50 CFM from our portable unit up to 2,000 CFM on our largest model 2000HS unit. These systems can also be modified to be attached to an existing HVAC duct work system or as stand-alone units. 

Pure Air Systems are all made here in the USA with most of the components manufactured in the US. Some of the original units are still in operation and the average longevity of any of the systems is better than 15 years. Making the PAS units one of the best economical purchases for any air filtration system on the market today.

For more information on the complete line of HEPA and Carbon air filtrations please go to our website at: http://www.pureairsystems.com  or call us on our toll-free number at: 800-869-8025.

Typical Air Flow Diagram
Partial By-Pass System

 

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The Price You Pay For Performance

Amazon and other online stores have created a scenario where people look at items that seem to be similar with various pricing. This has led people to believe that all products are similar and price becomes the deciding factor. For the manufacturers of these products it is difficult to up sell the their products. People will typically go to the best priced selection and read some reviews then make their choice. It is for this reason that many of the companies that make high-end products or products with proven superior performance elect not to market their products on Amazon and other similar online websites. They, instead, market them on their own websites.

So, for the astute buyer, often times you are better served to purchase the products from your selected company product website. They may charge a little more and often don’t offer free shipping, but their products are usually far superior and will last and perform better than many of those lesser expensive copies from your favorite online store.

Pure Air Systems has been offering their products online since 1990. Their commercial grade, fan-powered HEPA air filtration systems are some of the best in the world. With an average operating time of 15 to 20 years, these made in the US systems perform as advertised and the service from PAS is second to none.

For more information on the complete line of air filtrations please go to our website at:   http:/www.pureairsystems.com  or call us on our toll-free number at: 800-869-8025.

Pure Air Filtration Product Grouping
HEPA Systems For Every Application

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Exploring Carbon For Odor Control

Standard Carbon Filter for 600HS/600HS Plus Series
Standard Carbon Filter for 600HS/600HS Plus Series

Carbon that is used for odor control if often made from expanded cocoanut shell carbon. This type of carbon has a high surface area and very high ratio of molecular adsorption to weight of carbon. This makes this material suitable for both adsorption of organic and inorganic odors and gaseous pollutants in both air and water applications.

For general odors found in most homes; typically pet, cooking and carpet odors, carbon filters placed in the HVAC system will be capable of removing about 50% of those odors with a replacement cycle of once every two months.

For commercial and industrial applications, it may be necessary to use large carbon beds, 10 – 20lb pads of carbon, to significantly reduce the the gaseous pollutants. And, in some cases, a catalytic material like zeolite may be required to enhance the adsorption of the gaseous pollutants. Depending upon the amount of pollutant being released it may be necessary to replace these carbon pads as often as once a week. 

Odors such those produced by cigarettes are some of the most difficult to remove as the nicotine smoke produces a sticky residue with adheres to almost any surface and releases that odor for long periods of time. Carbon can help in these cases but replacement of the carbon can be up to once a day.

For more information on carbon and other filtration processes please go to our website at: http://www.pureairsystems.com  or call us on our toll free number at:  800-869-8025.

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US Designed – US Made – Pure Air Systems

Almost 80% of the products purchased on-line from Amazon, Walmart, Ebay and other web based stores, are manufactured in other countries. The majority being made in China. However, many of these products, including Apple iphones, etc, say they are designed in the US but made overseas.

Pure Air Systems has been designing and manufacturing their fan powered, commercial grade, HEPA air filtration systems since 1985. While some of the motors are now made overseas, over 90% of the components that make up the filtration system are made in the USA. These units have shown to be some of the best on the market and many of these systems are still in operation after over 20 years of service.

It is more expensive to purchase components and parts made in the USA and often times a wider selection of component and part types are available from outside the US. Manufacturing is a very challenging process and requires a lot of up front capital to obtain the machinery and skilled labor to make almost anything.

Pure Air Systems continues to look to the US companies to make any new components or parts that are needed for the existing and newly designed units. While these may be more expensive it is important to continue to use parts made in the US to keep these manufacturing operations viable. 

For more information on the complete line of HEPA and Carbon based air filtration systems please go to our website at:  http://www.pureairsystems.com  or call us on our toll-free number at: 800-869-8025.

Pure Air Filtration Product Grouping
HEPA Systems For Every Application

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Visible vs Invisible

Our eyes allow us to focus on and see airborne particles as small as 20 microns. For comparison, the human hair is about 100 microns in diameter. Most bacteria are in the range of less than 1 to 5 microns in size and viruses are less than 0.12 microns in size. So the old adage that what you don’t see won’t hurt you is not correct.

Bacteria, when present in a warm, moist environment, can stay alive for very long periods of time. From many hours to days. Because it is heavier than viruses it will not stay airborne for very long. So most contact with bacteria comes from contact with a surface or body part that caries the bacteria.

Viruses, on the other hand, are very tiny and light and can stay airborne for long period of time. This is how the flu and cold bugs are normally transmitted. Coming in a room or close contact where these viruses are airborne can infect another human once the viruses are inhaled and ingested. This is the reason masks are used in all medical facilities, especially surgical units.

For information on the complete line of HEPA and Carbon filters manufactured by Pure Air Systems, please go to our website at:  http://www.pureairsystems.com   or call us on our toll-free number at, 800-869-8025.Pure Air Systems Homepage Screenshot

 

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2023 Will Be The Year of Innovation

With all of the new technologies coming into the market place the year of 2023 will issue in some great new innovations that will change the way we work, play and travel. There are new energy sources, other than solar, that could generate enough power in a small package to power your entire home for pennies a day. The new Electric Vehicle tax benefits recently passed by Congress will unleash a whole new line up of cars, trucks and Heavy Haul vehicles. Opening up new opportunities for both service jobs and driving opportunities.

We tend to forget that advancements in technology is constant even though we may not see the evidence of that right away. The global economy is constantly adding new businesses and products as we see through the millions of things available on Amazon and other business websites. In addition, new social media venues are being added daily and our ability to interact with people all over the world 24/7 is now incredible.

Pure Air Systems has been making significant changes to its product line since its inception in 1985 and continues to add new and better innovations to its line of commercial grade HEPA based air filtration systems. Our website has a vast amount of information on the operation and application of our systems. There is also an entire section dedicated to providing basic information on the field of air filtration and purification. 

For more information on the complete line of air filtration systems please go to our website at:  http://www.pureairsystems.com   or call us on our toll free number at 800-869-8025.

600 HS PLUS Plus Diagram - Components with Descriptions
600 HS PLUS – Split Housing Design

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Variable Speed Drive Motors Power Pure Air Systems HEPA Units

Pure Air Systems was founded in 1985 and at that time the electric motors used in their HEPA based air filtration systems were typical wound motors. These motors were only capable of running either at one speed, or 3 speeds if adjusted to the speed controller. They were also either 120 volt, 60 Hz or 240 volt, 50Hz. 

In 1998, PAS along with General Electric, started to play with the new ECM, variable speed drive motors that were magnet driven and not the typical induction motors used in the past. These new motors could run forwards, backwards and could controlled to run at 1% of power up to 100% of power in 1 percent increments. And, they were rated from 1/3rd HP up to 1 HP using the same base unit but by changing the drive add-on could be changed from 1/3rd HP or 1/2 HP to 3/4 or 1 HP simply by changing the controller section. 

In addition, by using digital controllers, the customers had the ability to change the speed of the motors and the level of filtration from any location in the room or proximate to the filter systems. These units could also be programmed to operate on a pressure differential basis so as to speed up the fan motor when the HEPA filters started to load up and create more static load. This allowed for continuous speeds throughout the life cycle of the HEPA filter.

The newer versions of these motors now allow for complete programing functions either from the factory or by the end user with some minor education by the factory. These newer motors, like the original variable speed drive motors, are now 120/240 50/60Hz so they can easily be adapted to working anywhere in the world. These new motors are used on the complete line of HEPA based air filtration systems offered by PAS. Models, 600HS, 1200HS, 2000HS, and the HPS Portable HEPA filter systems. 

For more information on the complete line of HEPA and Carbon based air filtration systems please go to our website at  http://www.pureairsystems.com   or call us on our toll-free number at 800-869-8025.

2000HS Plus S Model - Doors Removed
Inside the 2000HS Plus S Model

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Pure Air Systems. Making A Name For Itself

Innovation is a word that is often over used in today’s market place. Some new ideas or concepts are just an alteration to an already existing product that is being labeled “innovation.” 

In I985, Pure Air Systems was formed and it introduced some new concepts in fan powered, HEPA air filtration systems for both the residential and commercial markets. With an All-American made system, Pure Air Systems ventured into the air filtration market with a commercial grade, high performance, true HEPA filtration system that could be used in a wide number of applications, both residential and commercial. Initially, the PAS line of filtration units was limited to one model, and it incorporated the standard GE Induction motors and no bells and whistles.

By the 1990’s PAS had developed 5 additional models varying from the new HPS Portable line to the very large 2000 CFM 2000HS Plus unit. These new units were now using the new variable speed drive, ECM type motors that were rated, 120/240 Volt, 50/60Hz. This provided systems that could be used anywhere in the world. In addition, the new motors could be used with digital variable speed controllers offering customers the ability to adjust air flow and power performance to meet any performance specifications.

Today, Pure Air Systems is one of only 3 companies in the world that produce this type of commercial grade, high performance HEPA based air filtration system. 

For more information on the complete line of HEPA and Carbon based air filtration from PAS please go to our website at:   http:/www.pureairsystems.com  or call us on our toll free number at: 800-869-8025.  

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