The High Cost of Better Components

Everyone is seeing higher costs for most manufactured products from cars down to folding tables. There are a number of reasons for this major increase. First, labor costs have gone up, and even though many companies are now using robots and advanced machinery, labor has increased by 10% to 20% in many operations. Secondly, getting parts from other sources has become more expensive due to two major changes, an increase is shipping costs and higher materials cost on the end of the manufacturer. 

Lack of manufacturing in the US has also created higher costs due to limited competition. In many instances, identical parts that were made by 10 to 30 different companies are now only made in 1 to 4 companies and they are suffering from lack of experienced labor. With fewer young people going into any form of manufacturing the supply of all types of parts will be limited to the overseas manufacturers and they can charge whatever the market will bare.

Pure Air Systems has been manufacturing commercial grade, fan-powered HEPA and Carbon base air filtration systems since 1985. These metal framed units incorporate large blowers, variable speed motors and high end HEPA filters. Like other manufacturers here in the US, the prices of all the components that make up the Hepa Shield systems have increased dramatically since the inception of the company. It has been, however, Pure Air Systems goal to continue to provide quality components and maintain their reputation for performance even if they have to raise prices to cover the increased costs. 

For more information on the complete line of HEPA and Carbon based air filtration systems please go to our website at: http://www.pureairsystems.com   or call us on our toll-free number at:  800-869-8025.

600HS/600HS Plus Series H14 HEPA Filter
600HS/600HS Plus Series H14 HEPA Filter

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Artificial Intelligence Now Ubiquitous

In less than one year, the adaption of AI is not used in almost every facet of our lives. There is no industry or service business that is not using one or more of the AI programs that are being added to and updated daily. In fact, if your business is not incorporating AI into its operational profile it will fall behind its competitors very quickly.

For many people the use of AI has created visions of a massive take-over of our lives by some super intelligent machines. ( In truth that has already started). This belief is held mostly by older Americans who have a minimal understanding of technology and the vast knowledge base held in the Cloud. Change is always difficult for some people but the younger generation adapts quickly and they are using AI almost daily.

But AI is also being used in the engineering, design and product development arenas and this is where the real advantages are taking place. The use of engineering AI programs has tripled in the last year and the benefits have been amazing. Companies now know that they can use AI programs to accelerate their prototyping and product to market development process.

Pure Air Systems opened its doors in 1985. The use of any type of digital technology was limited to crude computer systems and reams of paper tape. All of the information gathered came from human sources and books. Designing a new filtration system took months and a fair amount of trial and error. All in all, it took 8 months to a year to develop a new product or modification to an existing system.

Today, adding a new product or modification can take as little as 1 to 3 months to complete, and the information is derived from the digital world. This adaption of digital information and/or AI is a necessary part of using technology to make us more productive and better our lives. It is important to realize that everything changes and change is constant. 

For more information on our complete product line please go to our website at;  http:/www.pureairsystems.com or call us on our toll free number at:  800-869-8025.

600 HS PLUS Plus Diagram - Components with Descriptions
600 HS PLUS – Split Housing Design

 

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Designing Your House With Air Filtration In Mind

People that are either building their first home or third home are always concerned with the interior room sizes, placement of rooms, wall treatments and appliances needed to make their home comfortable and livable. Unless they have had heating or cooling issues with an existing home, people rely on their contractor to put in the adequate cooling and heating systems and seldom think about the air filters or air filtration systems installed in a new home.

Most new homes are much tighter ( in regards to air leakage ) and a positive pressure door test is usually done to ensure that when the HVAC system is operational the home is slightly positive. Meaning air is being pushed out rather than being sucked in. Air filters are normally placed in the air returns that are normally located in most rooms, except the bathrooms. These general duty pleated filters are designed to keep most large airborne dust from entering the HVAC system and have very little resistance so they don’t put a strain on the main blower/motor assembly of the air handler. 

Since the air handlers are designed for the general duty air filters, placing a more restrictive, yet more effective air filter media, in the returns will reduce the fan power and pull less air through your HVAC system that could significantly affect the performance of your HVAC system. Therefore, you need to talk to your contractor prior to putting in your HVAC unit if you want to incorporate a more effective air filter system.

Usually the HVAC contractor will caution you about putting the more restrictive filters in your system and suggest a main air filter unit ( either electronic or media filter ) at the inlet to the air handler itself. This can be difficult and often creates installation issues and accessibility to the unit for servicing.

Pure Air Systems has been making HEPA based, fan powered air filtration systems since 1985 and has developed a method of attaching one of their HEPA Shield units in a partial by-pass installation that allows the filter to pull anywhere from 600 CFM to 2000 CFM of air through the air filter and then putting back into the HVAC unit. By pulling only a portion of the air the HEPA Shield unit can clean all the air in the house from 24 to 48 times a day depending upon the frequency of operation of the HVAC unit. And, you can still place the general duty filters in the air returns. 

For more information on the complete line of HEPA filters please go to our website at: http://www.pureairsystems.com   or call us on our toll-free number at:  800-869-8025.

Typical Air Flow Diagram
Partial By-Pass System

 

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Heat, Humidity and Your Enviroment

If you live in a part of the country where the summer months bring high humidity along with the heat, then your indoor living environment needs adequate air conditioning to maintain healthy living. 

High amounts of humidity (moisture) will condense out on cold surfaces and can become a breading ground for mold. If the moisture gets into a crawl space or attic area that is not conditioned, this area can also be a potential place for mold to grow. 

Aside from efficient air conditioning, the home envelope should be under positive pressure. This means that when the HVAC system fan is running, the air pressure inside the home should be slightly higher than the external air pressure. This ensures the home will always be expelling a small amount of air and keeping outside moisture, heat and humidity from entering the home. If the home air balance is not correct, the negative affect of outside air intrusion into the home will far outweigh a good heating/cooling system.

In addition, good filtration should be part of your HVAC system. Whether you use good filters on the return air grills or a good media filter at the fan unit, filters can significantly minimize the levels of airborne dust and the potential for mold build up on interior surfaces.

For more information on the complete line of HEPA based air filtration systems, please go to our website at: http://www.pureairsystems.com   or call us on our toll-free number at:  800-869-8025.

1200/2000HS Plus Series Pre-Filter
1200/2000HS Plus Series Pre-Filter
600HS/600HS Plus Series OA Carbon Cartridge
600HS/600HS Plus Series OA Carbon Cartridge

 

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Pure Air Systems Still Use All Metal Housings

Pure Air Systems began its journey in 1985 producing one of the first true, commercial grade, fan powered air filtration system that could be used in either commercial or residential applications. These units were made from 20 gauge mild steel that is powder coated for a durable, long-lasting finish. 

Today, the line up of 7 different systems made in variations in both size and air flow design are still made from the same high-grade 20 gauge powder coated steel housings now using the latest iteration of the variable speed drive motors that are digitally controlled. The HEPA filters are all 99.99% efficient at .3 microns and larger and the prefilters and carbon filters come standard with each unit. 

The HEPA Shield systems come in air flow ranges from a low of 50 CFM from our portable unit up to 2,000 CFM on our largest model 2000HS unit. These systems can also be modified to be attached to an existing HVAC duct work system or as stand-alone units. 

Pure Air Systems are all made here in the USA with most of the components manufactured in the US. Some of the original units are still in operation and the average longevity of any of the systems is better than 15 years. Making the PAS units one of the best economical purchases for any air filtration system on the market today.

For more information on the complete line of HEPA and Carbon air filtrations please go to our website at: http://www.pureairsystems.com  or call us on our toll-free number at: 800-869-8025.

Typical Air Flow Diagram
Partial By-Pass System

 

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AI, Becoming The Next Great Employee

I have been playing around with the new Google AI app, Bard. It is fast, and easy to use. Further more, it will create anything you ask it to create. The more and better the prompt information you input, the better the end result. I have already used it to write some simple contracts. 

In the field of engineering, AI apps are helping entrepreneurs and manufacturing and design companies to both enhance existing designs and fabrication techniques but also developing whole new concepts is product development. And while there are skeptics out there who believe AI is the end of the world as we know it, this technology is growing so fast that in another 3 months it will become ubiquitous in the field of writing and creating everything.

ChatGPT and other AI apps are gaining popularity and there are now more than 15 of these apps out in the market place. Yes, students are using it to write term papers and do math problems, and this can be an issue down the road, but it also ushers in a new way to increase the speed of creating everything and with fewer employees. This concept has not been lost on major corporations who are already looking for individuals with some experience with these new computer models.

Pure Air Systems has been manufacturing commercial grade HEPA based, fan-powered air filtration systems since 1985 and will begin to utilize this new technology for enhancing its product line as well as writing some of its marketing materials.

For more information on our complete product line please go to our website,  http://www.pureairsystems.com  or call us on our toll free number at: 800-869-8025.

600 HS PLUS Plus Diagram - Components with Descriptions
600 HS PLUS – Split Housing Design

 

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Variable Speed Drive Motors Power Pure Air Systems HEPA Units

Pure Air Systems was founded in 1985 and at that time the electric motors used in their HEPA based air filtration systems were typical wound motors. These motors were only capable of running either at one speed, or 3 speeds if adjusted to the speed controller. They were also either 120 volt, 60 Hz or 240 volt, 50Hz. 

In 1998, PAS along with General Electric, started to play with the new ECM, variable speed drive motors that were magnet driven and not the typical induction motors used in the past. These new motors could run forwards, backwards and could controlled to run at 1% of power up to 100% of power in 1 percent increments. And, they were rated from 1/3rd HP up to 1 HP using the same base unit but by changing the drive add-on could be changed from 1/3rd HP or 1/2 HP to 3/4 or 1 HP simply by changing the controller section. 

In addition, by using digital controllers, the customers had the ability to change the speed of the motors and the level of filtration from any location in the room or proximate to the filter systems. These units could also be programmed to operate on a pressure differential basis so as to speed up the fan motor when the HEPA filters started to load up and create more static load. This allowed for continuous speeds throughout the life cycle of the HEPA filter.

The newer versions of these motors now allow for complete programing functions either from the factory or by the end user with some minor education by the factory. These newer motors, like the original variable speed drive motors, are now 120/240 50/60Hz so they can easily be adapted to working anywhere in the world. These new motors are used on the complete line of HEPA based air filtration systems offered by PAS. Models, 600HS, 1200HS, 2000HS, and the HPS Portable HEPA filter systems. 

For more information on the complete line of HEPA and Carbon based air filtration systems please go to our website at  http://www.pureairsystems.com   or call us on our toll-free number at 800-869-8025.

2000HS Plus S Model - Doors Removed
Inside the 2000HS Plus S Model

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Pure Air Systems. Making A Name For Itself

Innovation is a word that is often over used in today’s market place. Some new ideas or concepts are just an alteration to an already existing product that is being labeled “innovation.” 

In I985, Pure Air Systems was formed and it introduced some new concepts in fan powered, HEPA air filtration systems for both the residential and commercial markets. With an All-American made system, Pure Air Systems ventured into the air filtration market with a commercial grade, high performance, true HEPA filtration system that could be used in a wide number of applications, both residential and commercial. Initially, the PAS line of filtration units was limited to one model, and it incorporated the standard GE Induction motors and no bells and whistles.

By the 1990’s PAS had developed 5 additional models varying from the new HPS Portable line to the very large 2000 CFM 2000HS Plus unit. These new units were now using the new variable speed drive, ECM type motors that were rated, 120/240 Volt, 50/60Hz. This provided systems that could be used anywhere in the world. In addition, the new motors could be used with digital variable speed controllers offering customers the ability to adjust air flow and power performance to meet any performance specifications.

Today, Pure Air Systems is one of only 3 companies in the world that produce this type of commercial grade, high performance HEPA based air filtration system. 

For more information on the complete line of HEPA and Carbon based air filtration from PAS please go to our website at:   http:/www.pureairsystems.com  or call us on our toll free number at: 800-869-8025.  

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Indoor Air Quality

Indoor Air Quality has been an issue for enclosed spaces, homes, office buildings, medical facilities and industrial buildings since the early 70’s. The issues of people suffering from a wide range of health issues, mostly respiratory in nature, became more acute once the building industry started to build tighter buildings that offered little or no outside air intrusion. This process reduced the energy costs, but increased the amount of stale air and concentrations of gaseous pollutants and airborne particulate that are generated from most materials, chemicals, plants, animals and manufacturing processes.

Using only recirculating air through the air handlers and HVAC units and not allowing any outside, fresh air increased the IAQ issues. Adding outside air only added to the amount of particulate already present in the occupied space.

Pure Air Systems, based in Indiana, had developed a variety of commercial grade, fan powered, HEPA filter systems that could be used to both filter the air in the space as well as add small amounts of filtered outside air. By only adding 50 CMF to 100 CFM of outside air through the PAS units, one air handler could introduce up to 6,000 CFM of fresh, filtered outside air every hour and adding that to the recirculated air also being filtered, created a much healthier environment and reduced the amount of headaches, and respiratory issues in most residential and commercial operations.

Adding the small amounts of outside air, even on hot and very cold days, had a minimal affect on the amount of energy required to heat and cool the indoor environment. By adding an actuator to the inlet damper, it is possible to modulate the amount of outside air so that more or less air could be introduced depending upon weather or the conditions in the occupied space.

For more information on the complete line of HEPA and Carbon based air filtration systems, please go to our website at:   http://www.pureairsystems.com   or call us on our toll-free number at: 800-869-8025.

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Pressurizing Your Home To Minimize Infiltraton of Outdoor Particulate

When people purchase a home their primary concern is size, number of bedrooms, baths and back yard size. Concerns about the HVAC system, the heating/cooling unit, are seldom brought into the decisoin, Yet, this unit and associated returns, supplies and duct work, can make your home a dream home or living nightmare. Today, in most areas of the country it is now required to have a blower door test to determine if your home is postitive or negative when the HVAC system is operational. If the test shows the house to be positive, meaning that air is being pushed against the interior of the house and keeps the home from any infilatraion from the outside. Obviously, the opposite occurs when the tests show the house to be negative. Under these conditions the house will actually suck in any fine particles through any passage way between the interior and exterior of the home. This means more dust and allergens as well as bringing in more moist hot air in the summer and cold dry air in the winter which make the HVAC system run longer and work harder and crate higher energy bills.

Sizing of the HVAC system should be done by professionals and higer Seer rated systems are must more efficient over the long haul. You may want to have a blower door test done on your home if it is 10 years or older. if the house is negative is it possible to make some modifications to the returns and supply runs to adjust for this issue. Using the correct size and rated filter for your home and system is also critical. The more efficient air filters may work better at removing airborne particulate but if they are too restrictive they can reduce the air flow through your HVAC unit and crate negative pressure in your home. In any case, keeping your home pressurized is the positive way to go.

For information on the Pure Air Systems line of HEPA and Carbon air filter systems pleae go to our website at:  https://www.pureairsystems.com   or call us anytime on our toll-free number at: 800-869-8025.

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